Application research of air suspension centrifugal blower in energy saving and noise reduction in cement industry (2)
2. Comparison of usage and performance of blowers for cement industry
In the entire operation of the cement industry, the common blowers are mostly Roots blowers and traditional centrifugal blowers, all of which are equipment with high energy consumption and high noise.
(1) Roots blower. Roots blower is a constant flow blower, which has the advantages of simple structure, strong work adaptability and low price, but its transmission part requires lubricating oil, and has the disadvantages of high energy consumption, high noise, large vibration and high maintenance costs. In the cement industry, it is commonly used in rotary kiln, kiln head primary air, raw meal storehouse and precalciner air supply.
(2) Traditional centrifugal fans. The traditional centrifugal fan is a constant pressure fan. It is divided into single-stage centrifugal and multi-stage centrifugal according to the number of impellers. The output air volume changes with the change of the pipeline or load during operation, and the wind pressure does not change much. It has high noise and stable wind pressure. , wide flow range and other characteristics, in the cement industry, it is often used in the kiln head and kiln tail chimney exhaust, coal mill exhaust, kiln tail high temperature fan, etc.
常用鼓风机的性能比较(表1)
Fan type | Roots blower | Multistage centrifugal blower | Single stage centrifugal fan | Air Suspension Centrifugal Blower |
Compression method | Volumetric | centrifugal | centrifugal | centrifugal |
Total Efficiency % | <62 | <65 | <70 | >70 |
Air volume adjustment % | 100 | 60-100 | 50-100 | 45-100 |
Noise/Db | >100 | 95-100 | 90-95 | <85 |
vibration | Very big | Big | Big | none |
Lubrication device | Lubrication system | Lubrication system | Lubrication system | none |
maintenance | frequent maintenance | Regular maintenance | Regular maintenance | Change the air filter regularly |
life/year | 1-5 | <10 | <10 | >15 |
volume | Big | Big | Big | Small |
Installation and Construction Require | Need to be fixed on the ground Soundproofing | Need to be fixed on the ground Soundproofing | Need to be fixed on the ground Soundproofing | No need to fix No soundproofing required |
price | Low | middle | Middle and high | high |